Texas Fabricator Boosts Productivity with Primo’s PTW
Doubling Beam Output in a Compact Space—How a Texas Steel Fabricator Transformed Productivity with Primo’s Pull-Through Welder
Client Overview
A leading steel fabricator in Texas specializes in pre-engineered buildings and structural steel solutions. Their operations depend on consistent productivity and precision in I-beam manufacturing to meet large project deadlines.
The Challenge
Despite having a gantry welder for I-beam production, the company faced two major bottlenecks:
Low output
Limited to just 12 beams per day.
Handling difficulties
A craneless, space-constrained shop floor slowed down workflow and created safety concerns.
They needed a solution that would boost productivity, overcome space limitations, and modernize their workflow without requiring major infrastructure changes.
Our Solution
After several design iterations and layout discussions, Primo engineered a compact Pull-Through Welder (PTW) line tailored to the company’s requirements. Key highlights of the solution:
Customized layout
Finalized after detailed consultations to make the best use of restricted shop space.
Record-time installation
Supplied, commissioned, and made operational with minimal disruption.
Smart handling system
Added a transfer device at the outfeed conveyor so finished beams could be safely moved by forklifts.
Splice welder integration
Boosted overall productivity by enabling longer beam production without interruptions.
Results & Impact
After several design iterations and layout discussions, Primo engineered a compact Pull-Through Welder (PTW) line tailored to their client’s requirements. Key highlights of the solution:
Production doubled
Daily beam output increased to more than twice the earlier capacity.
Streamlined workflow
Efficient material transfer solved space-related handling challenges.
Larger project capability
Splice welder expanded their capacity to serve bigger contracts.
Exceptional satisfaction
The customer called this upgrade a turning point for their operations, making them one of Primo’s most satisfied customers.
Why It Matters
This project not only solved immediate productivity challenges but also positioned the company for long-term growth. With faster throughput, smarter handling, and scalable operations, they now have a future-ready production line that ensures both quality and competitiveness.
Your Success Story
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